China manufacturer High Torque Low Speed AC Gear Brushed with Worm Gear Motor 230V 75W worm and wheel gear

Product Description

BGBG 82AC DC Brushed Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B-H
Protection class IP40
Noise ≤65dB
Number of phases /
Lifespan >1000h

 

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

 Torque    Current   Speed    Current   Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 82AC DC 230 75 3600 0.4 6 4500 0.4    1.2 18
We can also customize products according to customer requirements.  

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CZPT and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,we are very pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

worm gear

What are the environmental considerations when using worm gears?

When using worm gears, there are several environmental considerations to keep in mind. Here’s a detailed explanation of these considerations:

  1. Lubrication: Proper lubrication is essential for the efficient and reliable operation of worm gears. Lubricants help reduce friction and wear between the gear teeth, resulting in improved efficiency and extended gear life. When selecting lubricants, it is important to consider their environmental impact. Environmentally friendly lubricants, such as biodegradable or synthetic lubricants with low toxicity, can be used to minimize the potential harm to the environment in case of leakage or accidental spills.
  2. Leakage and contamination: Worm gear systems are susceptible to lubricant leakage, which can cause environmental pollution. It is important to ensure that the gear housing is properly sealed to prevent lubricant leakage into the environment. Regular inspections and maintenance should be carried out to detect and repair any leaks promptly. Additionally, measures should be taken to prevent contaminants such as dust, dirt, and water from entering the gear system, as they can degrade the lubricant and affect the gear performance.
  3. Energy efficiency: Worm gears, like any mechanical power transmission system, consume energy during operation. It is important to consider energy efficiency when selecting and designing worm gear systems. Optimal gear design, proper gear selection, and efficient lubrication practices can contribute to reducing energy consumption and minimizing the environmental impact associated with energy use.
  4. Noise and vibration: Worm gears can generate noise and vibration during operation. Excessive noise can contribute to noise pollution, while high vibration levels can impact the surrounding equipment and structures. To mitigate these effects, it is important to design and manufacture worm gears with low noise and vibration characteristics. This can involve careful gear design, proper lubrication, and the use of vibration-damping materials or mechanisms.
  5. End-of-life considerations: At the end of their service life, worm gear components may need to be replaced or recycled. Disposal of worn-out gears should be done in accordance with applicable environmental regulations. Whenever possible, recycling or reusing gear components can help reduce waste and minimize the environmental impact associated with the disposal of gear materials.
  6. Environmental regulations: Compliance with environmental regulations and standards is crucial when using worm gears. Different regions may have specific regulations governing the use and disposal of lubricants, materials, and manufacturing processes associated with gear systems. It is important to stay informed about these regulations and ensure compliance to avoid any adverse environmental impact and legal consequences.

By considering these environmental factors, it is possible to minimize the ecological footprint of worm gear systems and promote sustainable practices in their use and maintenance. This includes selecting environmentally friendly lubricants, implementing proper sealing and maintenance procedures, optimizing energy efficiency, and adhering to relevant environmental regulations.

Application: Industrial
Speed: Low Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

worm gear

How does a worm gear impact the overall efficiency of a system?

A worm gear has a significant impact on the overall efficiency of a system due to its unique design and mechanical characteristics. Here’s a detailed explanation of how a worm gear affects system efficiency:

A worm gear consists of a worm (a screw-like gear) and a worm wheel (a cylindrical gear with teeth). When the worm rotates, it engages with the teeth of the worm wheel, causing the wheel to rotate. The main factors influencing the efficiency of a worm gear system are:

  • Gear Reduction Ratio: Worm gears are known for their high gear reduction ratios, which are the ratio of the number of teeth on the worm wheel to the number of threads on the worm. This high reduction ratio allows for significant speed reduction and torque multiplication. However, the larger the reduction ratio, the more frictional losses occur, resulting in lower efficiency.
  • Mechanical Efficiency: The mechanical efficiency of a worm gear system refers to the ratio of the output power to the input power, accounting for losses due to friction and inefficiencies in power transmission. Worm gears typically have lower mechanical efficiency compared to other gear types, primarily due to the sliding action between the worm and the worm wheel teeth. This sliding contact generates higher frictional losses, resulting in reduced efficiency.
  • Self-Locking: One advantageous characteristic of worm gears is their self-locking property. Due to the angle of the worm thread, the worm gear system can prevent the reverse rotation of the output shaft without the need for additional braking mechanisms. While self-locking is beneficial for maintaining position and preventing backdriving, it also increases the frictional losses and reduces the efficiency when the gear system needs to be driven in the opposite direction.
  • Lubrication: Proper lubrication is crucial for minimizing friction and maintaining efficient operation of a worm gear system. Inadequate or improper lubrication can lead to increased friction and wear, resulting in lower efficiency. Regular lubrication maintenance, including monitoring viscosity, cleanliness, and lubricant condition, is essential for optimizing efficiency and reducing power losses.
  • Design and Manufacturing Quality: The design and manufacturing quality of the worm gear components play a significant role in determining the system’s efficiency. Precise machining, accurate tooth profiles, proper gear meshing, and appropriate surface finishes contribute to reducing friction and enhancing efficiency. High-quality materials with suitable hardness and smoothness also impact the overall efficiency of the system.
  • Operating Conditions: The operating conditions, such as the load applied, rotational speed, and temperature, can affect the efficiency of a worm gear system. Higher loads, faster speeds, and extreme temperatures can increase frictional losses and reduce overall efficiency. Proper selection of the worm gear system based on the expected operating conditions is critical for optimizing efficiency.

It’s important to note that while worm gears may have lower mechanical efficiency compared to some other gear types, they offer unique advantages such as high gear reduction ratios, compact design, and self-locking capabilities. The suitability of a worm gear system depends on the specific application requirements and the trade-offs between efficiency, torque transmission, and other factors.

When designing or selecting a worm gear system, it is essential to consider the desired balance between efficiency, torque requirements, positional stability, and other performance factors to ensure optimal overall system efficiency.

worm gear

Are there different types of worm gears available?

Yes, there are different types of worm gears available to suit various applications and requirements. Here are some of the commonly used types:

Single Enveloping Worm Gear:

The single enveloping worm gear, also known as a cylindrical worm gear, has cylindrical teeth on the worm wheel that mesh with the helical thread of the worm. The teeth of the worm wheel wrap around the worm in a single enveloping manner. This design provides better contact and load distribution, resulting in higher load-carrying capacity and smoother operation. Single enveloping worm gears are commonly used in heavy-duty applications where high torque transmission is required.

Double Enveloping Worm Gear:

The double enveloping worm gear is a specialized type of worm gear that provides even greater load-carrying capacity compared to the single enveloping design. In a double enveloping worm gear, both the worm and the worm wheel have curved tooth profiles. The teeth of the worm wrap around the worm wheel while the teeth of the worm wheel wrap around the worm. This double enveloping action increases the contact area, improves load distribution, and enhances the gear’s efficiency. Double enveloping worm gears are used in applications that demand high torque and precision, such as aerospace and defense industries.

Non-enveloping Worm Gear:

The non-enveloping worm gear, also known as a non-throated worm gear, has a worm wheel with teeth that do not fully wrap around the worm. Instead, the worm wheel has straight or slightly curved teeth that engage with the helical thread of the worm. Non-enveloping worm gears are simpler in design and less expensive to manufacture compared to enveloping worm gears. They are commonly used in applications with moderate loads and where cost is a consideration.

Self-locking Worm Gear:

Self-locking worm gears are designed with a specific helix angle of the worm’s thread to provide a self-locking effect. This means that when the worm is not actively driving the worm wheel, the worm wheel is prevented from rotating backward and can hold its position securely. Self-locking worm gears find applications in systems where holding position or preventing backdriving is crucial, such as elevators, lifts, and certain industrial machinery.

These are just a few examples of the different types of worm gears available. The choice of worm gear type depends on factors such as the application requirements, load capacity, efficiency, and cost considerations.

China manufacturer High Torque Low Speed AC Gear Brushed with Worm Gear Motor 230V 75W worm and wheel gearChina manufacturer High Torque Low Speed AC Gear Brushed with Worm Gear Motor 230V 75W worm and wheel gear
editor by CX 2023-08-30