Warranty: Other
Certification: 9001
Model Number: custom
Product name: gear motor
Keywords: brush motor and brushless motor
Motor type: dc motor
Type: coreless motor
Packaging Details: customized for you available
Port: china
Customized for various specification:======================================================Custom Specification, any size, any voltage, any shape, any rpm, any torque etc……Custom Samples, Custom Parameters full on your requirement,
Contact us for free samples now!Send us your specifiation requirment, we design and custom making for you!=======================================================
Custom Electric Motor Manufacturer for Custom Medical Device blood pressure pump Ebike Lock Facial Beauty Equipment Vending Machine DC Motor
DC Brushless Coreless Motor Threading Knife Facial Pore Cleasner Puff Machine Eyebrow Tweezers Dust-proof Motor
Cheapest Coreless DC Micro Brushless Motor Sewing Machines Massager Vibrator Hair Dryer Rubdown Machine Corn Popper Scissor Hair Machine Vacuum Cleaner Motor
We have a strong R&D team and the manufacturing capability. Having a professional hollow cup motor production line, We are sure to help you build an outstanding efficient transmission system with our technical innovation and customized services.
| Brushless DC Motor |
| Brushless Motor |
| BLDCs |
| Powerful Brushless Motor |
| DC Brushed Motor |
| 30000 RPM Motor |
| Brushless Drill Motor |
| Cordless Drills Motor |
| Cordless Screwdriver Motor |
| Impact Drivers Motor |
| Waterproof Brushless Motors |
| Brushless DC Electric Motor |
| Electronically Commutated Motor |
| ECM Motor |
| EC Motor |
| Synchronous DC Motor |
| Permanent Magnet Synchronous Motor |
| PMSM |
| Switched Reluctance Motor |
| Induction Asynchronous Motor |
| Stepper Motor |
| Low Power Brushless Motor |
| Linear Motor |
| Servomotor |
| Extruder Drive Motor |
| Tubular Linear Motors |
| Piezoelectric motor |
| Small Electric Motor |
| RC Airplane Motor |
| BLDC Motor |
| Reluctance Motor |
| 22mm Brushless Motor |
| Dental Drill Motor |
| Replace Maxon Motor |
| High Speed Brushless Motor |
| Slotless DC Motor |
| Electrical Tool Motor |
| Automation Robots Motor |
| 12V Brushless Motor |
| 24V Brushless Motor |
| 7200rpm Motor |
| 19200rpm Motor |
| 16500rpm Motor |
| Slotless BLDC Motor |
| Safety Lock Motor |
| Aviation Motor |
| Spur Gear Motor |
| Planetary Gear Motor |
| Worm Gear Motor |
| BLDC Gear Motor |
| Shade Pole Gear Motor |
| Stepper Gear Motor |
| Servo Gear Motor |
| Ball Bearing Motor |
| IP68 Motor |
| IP65 Motor |
1. Advantages of coreless motor
The hollow cup motor is a dc permanent magnet and servo micromotor. The main difference between the hollow cup motor and ordinary motor is the adoption of an iron core
rotor/stator, also known as the hollow cup rotor/stator.
The hollow cup motor has the following advantages:
• large energy conversion efficiency (a measure of its energy-saving characteristics) : its efficiency is above 70%, and some products can reach above 90% (ordinary core motors are between 15-50%);
• quick activation and braking, and extremely fast response: mechanical time constant is less than 28 milliseconds, D375 Dozer Sprocket Segment, D355 Bulldozer Undercarriage Parts 195-27-33110 and some products can reach less than 10 milliseconds.
The speed adjustment of the speed adjustment is sensitive in the recommended running area.
• reliable operation stability: with strong adaptive ability, its speed fluctuation can be controlled within 2%;
• less electromagnetic interference: quality brush, commutator structure, small commutator spark, can avoid additional anti-interference devices;
• high energy density: compared with the same power core motor, its weight and volume are reduced by 1/3 to 1/2;The corresponding parameters, such as rotational speed – voltage,
rotational speed – torque, torque – current, etc. all present standard lines.
2.Features of hollow cup motor:
• no iron core, unique precision line design, small breath
• performance rare earth magnets, power density
• torque, efficiency • no torque ripple
• excellent volume power ratio and light weight
• small vibration to achieve acceleration performance
• smooth operation and quick response
Low noise,
• no alveolar effect
• Good Quality Rubber Auto Parts Injection Molding Machine To Make Motorcycle Sprocket Hub Buffer Cushion low starting torque and wide speed adjustment range
* good heat dissipation, low heat and low temperature rise
Company Profile
Certificate
Our Advantages
Custom Process
FAQ
FAQ
Q1: Are you trading company or manufacturer ?
A: We are the manufacturer with 5 years’ experiences.
Q2: What’s your main products ?
A: Coreless motor,gear motor, brushless motor, brushed motor.
Q3: What’s the main usage of your products ?
A: Our products are widely used in aviation,tools,medical,robotics,automation,
Security doors,DMS,and tattoo machine,eyebrow tattoo machine/pen,facial massager,adult product and other fields.
Q4: Do you accept OEM/ODM ?
A: We could accept ODM. Our R&D team have 6 experienced engineers. Tell us your needs, we can make it.
Q5: What I need to provide if I want to make a customized order ?
A: Please kindly tell us the voltages,speed,torque and overall dimension.
Q6: What if I don’t know the above data ?
A: Please tell us the usage of the product you want, we will give you professional advice.
Q7: How about the sample order ?
A: Samples are available. The extra fees due to the model type.
Q8: What’s the payment term ?
A: Payment by T/T or L/C. Sample order should be 100% prepaid. For bulk order, 50% deposit, the balance paid before shipping.
Q9: Which shipping way is available ?
A: Sample or small order by DHL,UPS,FedEx. Bulk order by Air or by Sea.
Q10: How long is the delivery time ?
A: Sample order takes 7-15 workdays. Bulk order takes 25-30 workdays.
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by Cx 2023-07-12