China High Speed Reducer / Special Speed Reducer/High Speed Gear Box combined worm gearbox

Item Description

Solution Show

Merchandise Specifics
 

Title  special velocity reducer
Content  
Mould base  
Cavity  
Capability  
Layout computer software  
Plastic materials  
Supply time  
Specification Depends on customer’s demands
Origin China

Information ABOUT Xihu (West Lake) Dis.ang Transmission Gear Co.,Ltd.

 

Launched in 1969, ZheJiang Xihu (West Lake) Dis.ang Transmission Equipment Co., Ltd. Is the expert producer of R&D and manufacturing reduction gears, with a workers of 510. Business has established up ZheJiang Provincial organization engineering center and Provincial worm travel engineering technological innovation investigation center, which has seventy three analysis personnel, such as twenty advanced titles, and possesses forty eight patents, like 4 invention patents, 2 software program copyright. 

“JinXiang” model is honored with ZheJiang popular trademark, ZheJiang popular brand name items. The firm ranks the leading ten in the very same market and top 5 in the substantial-end transmission tools. Like the R & D and market place share of Niemann worm reducer rank first, the marketplace share of forty eight patents goods this sort of as edge transmission mill reducer and crystallizer skilled reducer all exceed 60%. The obtainment of technology mostly is unbiased development and sector-college-research cooperation joint advancement. The Firm is awarded with ZheJiang AAA grade credit history enterprise, re-deal and dependable company, ZheJiang measurement assure confirmation enterprise. We have passed ISO9001 QMSC in 1998. 

The business is the skilled producer of R&D and manufacturing reduction gears The sales revenue of large technological innovation items has surpassed the sixty%. Production technological contents consider the top placement in the exact same industry. 

In recent years, the business has carried out much more than 20 provincial and municipal science and engineering or specialized transformation tasks, such as 5 types of merchandise these kinds of as two-stage worm equipment reducer, vertical mill reducer, were identified as “hightech items [by provincial science bureau, a new sort of vertical mill reducer is awarded [Jiiangsu Excellent new merchandise” by ZheJiang Financial And Information Technology Commission, industrialization of higher functionality composites worm equipment reducer was awarded countrywide CZPT plan (2008 gh5711), R&D of additional-massive diversion vertical mill travel was awarded the provincial science and technologies assistance plan (8 e2571131), The company has been awarded countrywide CZPT prepare high-tech business, the provincial higher-tech organization, provincial revolutionary firm, Provincial innovation ability building demonstration organization, the provincial science and technologies SME, the most innovative business in Chinese machinery sector and so on., which belongs to the leader in the industry subject.

PACKING AND Delivery Details

FAQ
      

one. Are you maker or trade Business?
We are a factory established in 1969 with trade group for international support.

2. What terms of payment you typically use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

three. What is your lead time for your products?
four-7 months
four. Samples
For consumers who require sample affirmation before ordering, remember to bear in mind that the pursuing coverage will be adopted:
1) All samples are totally free of demand with the highest benefit not exceeding USD a hundred.
two) The courier price for the initial-time sample sending will be charged for by the consignee. We will send the samples with freight to be gathered. So please tell your account with FedEx, UPS, DHL or TNT so that we can move forward promptly.
three) The 1st-time courier cost will be totally deducted from the agreement price of the demo cooperation.

five. Buy Procedure
 

1.Sample/Drawing We need to have your detail demand clearly.
 
two.Negotiation Material,cavity,cost,supply time,payment phrase ,and many others.
 
three.Location purchase According your own design and style or decision our design.
 
4.Reducer layout
 
We will connect&Trade the impression with you for the duration of making drawing
 
five.Tooling mould Right after custome approve the CZPT design and style will commence creating mould.
 
6.CZPT approach Give photos for customer show them tooling approach
 
seven.Sample verify Ship you sample for confoirm it ,if not happy by customer.we modify CZPT .
 
eight.Shipping Delivery CZPT right after buyer approve sample and arrange cargo.

Make contact with

 

To Be Negotiated 1 Piece
(Min. Order)

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Application: Electric Cars, Motorcycle, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: Bevel Gear
Step: Double-Step

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Customization:

###

Name  special speed reducer
Material  
Mould base  
Cavity  
Capacity  
Design software  
Plastic material  
Delivery time  
Specification Depends on customer’s requirements
Origin China

###

1.Sample/Drawing We need your detail require clearly.
 
2.Negotiation Material,cavity,price,delivery time,payment term ,etc.
 
3.Place order According your own design or choice our design.
 
4.Reducer design
 
We will communicate&Exchange the opinion with you during making drawing
 
5.Tooling mould After custome approve the mould design will start making mould.
 
6.Mould process Provide photos for customer show them tooling process
 
7.Sample confirm Send you sample for confoirm it ,if not satisfied by customer.we modify mould .
 
8.Delivery Delivery mould after customer approve sample and arrange shipment.
To Be Negotiated 1 Piece
(Min. Order)

###

Application: Electric Cars, Motorcycle, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Shunting
Gear Shape: Bevel Gear
Step: Double-Step

###

Customization:

###

Name  special speed reducer
Material  
Mould base  
Cavity  
Capacity  
Design software  
Plastic material  
Delivery time  
Specification Depends on customer’s requirements
Origin China

###

1.Sample/Drawing We need your detail require clearly.
 
2.Negotiation Material,cavity,price,delivery time,payment term ,etc.
 
3.Place order According your own design or choice our design.
 
4.Reducer design
 
We will communicate&Exchange the opinion with you during making drawing
 
5.Tooling mould After custome approve the mould design will start making mould.
 
6.Mould process Provide photos for customer show them tooling process
 
7.Sample confirm Send you sample for confoirm it ,if not satisfied by customer.we modify mould .
 
8.Delivery Delivery mould after customer approve sample and arrange shipment.

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China High Speed Reducer / Special Speed Reducer/High Speed Gear Box     combined worm gearboxChina High Speed Reducer / Special Speed Reducer/High Speed Gear Box     combined worm gearbox
editor by czh 2023-01-18